7.5KW to 22KW (10HP-30HP) Screw Air Compressor with Air Dryer, Tank — New Condition, Air Cooled Engine
Why the 7.5-22KW (10HP-30HP) All-in-One Air-Cooled Screw Compressor with Integrated Dryer and Tank Is the Optimal Plant Air Solution
For general manufacturing plants, automotive repair and body shops, CNC machining workshops, woodworking and furniture manufacturers, textile factories, packaging lines, plastic injection molding facilities, food and beverage processing auxiliaries, laser cutting workshops, and maintenance departments, the 7.5KW to 22KW (10HP to 30HP) rotary screw air compressor with integrated refrigerated air dryer, air receiver tank, and multi-stage precision filtration represents the definitive complete compressed air solution. This all-in-one configuration — featuring a permanent magnet variable speed drive (PM VSD) or fixed-speed drive, direct-driven oil-injected screw air end, a 250-500L air receiver, a 2-10°C pressure dew point refrigerated dryer, and 300L-500L tank capacity — delivers clean, dry, stable compressed air at 8-13 bar (116-189 PSI) that modern industrial operations demand. Available in 220V/230V single-phase or 380V/400V/415V/440V/460V three-phase configurations (50Hz/60Hz compatible), these machines achieve up to 35-50% energy savings with VSD technology versus fixed-speed equivalents while operating at a low noise level of 61-69 dB(A).
Electricity accounts for up to 75% of the total lifecycle cost of any industrial air compressor. In variable-demand facilities — which describe the majority of modern workshops — fixed-speed compressors waste 25-35% of full-load power during unloaded running. The VSD screw compressor eliminates this waste through real-time motor speed modulation. Municipal energy efficiency programs confirm that replacing a standard 30 HP rotary screw compressor with a VSD equivalent can reduce electricity consumption by up to 50% — saving approximately $4,680 per year at 8¢/kWh for a unit operating at 50% average load for 5,000 hours annually. For workshops where air demand fluctuates by more than 30% over the course of a day — which describes most manufacturing, automotive, and CNC operations — the 7.5-22KW integrated screw compressor delivers the lowest ten-year total cost of ownership of any rotary screw configuration in its class.
The All-in-One Architecture: Compressor + Tank + Dryer + Filtration in a Single Air-Cooled Package
The defining advantage of this integrated screw air compressor is that it consolidates what would traditionally be four separate equipment purchases into a single, plug-and-play, air-cooled unit:
Component 1: Direct-Driven Screw Air End (7.5-22KW)
-
Oil-injected rotary screw air end with precision-engineered twin helical rotors
-
Direct-drive coupling (100% transmission efficiency) or Poly-V belt drive
-
Power range: 7.5KW (10HP) to 22KW (30HP)
-
Free air delivery at 8 bar: 1.0 to 3.6 m³/min (35 to 127 CFM)
-
Working pressure: 8/10/13 bar (116/145/189 PSI), adjustable
-
IE3 or IE4 premium efficiency motor — IE4 permanent magnet motor delivers 5-15% higher efficiency than asynchronous motors
-
SKF heavy-duty bearings for extended service life
-
100% duty cycle for continuous industrial operation
-
Air-cooled only — no water supply required
Component 2: Integrated Air Receiver Tank
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Tank volumes: 250L (for 7.5KW), 300-340L (for 7.5-11KW), 400L (for 11-15KW), 480-500L (for 22KW)
-
Stabilizes system pressure and reduces compressor cycling frequency
-
Natural condensate separation through bottom-outlet automatic drainage
-
ASME/CE certified air storage tank with safety valve and pressure gauge
Component 3: Integrated Refrigerated Air Dryer
-
Cycling or non-cycling refrigerated dryer with energy-saving features
-
Pressure dew point: 2-10°C (35.6-50°F) — suitable for almost all general industrial applications
-
Approximately 3°C to 5°C (37°F to 41°F) under normal operating conditions
-
Effectively removes approximately 98% of moisture from the compressed air stream
-
Electronically-controlled condensate drain
-
Low pressure drop piping
Component 4: Multi-Stage Precision Filtration
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High-efficiency coalescing filter — removes oil aerosols
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High-efficiency particulate filter — removes dust and particles
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5-stage precision filtration option: pre-filter → precision dust removal → activated carbon → activated carbon → super dust removal
-
Oil content at outlet: ≤3 ppm standard; ≤0.01 ppm with 5-stage filtration
-
Dust content: ≤0.01 μm
Component 5: Intelligent PLC Control System
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Microprocessor-based controller with LCD/touchscreen
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Monitors pressure, temperature, motor status, cooling fan operation, and maintenance intervals
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Soft-start capability (VSD models) — eliminates 6-8× inrush current
-
Real-time pressure stability within ±0.1 bar (VSD models)
-
Multi-language interface
-
Automatic restart following power interruption
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Integrated compressor and dryer controls — one unified system

Technical Specifications: 7.5-22KW (10HP-30HP) Screw Compressor with Tank & Dryer
Representative specifications aggregated from leading manufacturer product lines:
|
Parameter |
7.5KW / 10HP |
11KW / 15HP |
15KW / 20HP |
22KW / 30HP |
|---|---|---|---|---|
|
Motor Power |
7.5 KW / 10 HP |
11 KW / 15 HP |
15 KW / 20 HP |
22 KW / 30 HP |
|
Working Pressure |
8/10/13 bar (adjustable) |
8/10/13 bar |
8/10/13 bar |
8/10/13 bar |
|
FAD @ 8 bar |
1.0-1.1 m³/min (35-39 CFM) |
1.5 m³/min (53 CFM) |
2.0-2.3 m³/min (71-81 CFM) |
3.2-3.6 m³/min (113-127 CFM) |
|
FAD @ 10 bar |
0.8-0.95 m³/min (28-34 CFM) |
1.3-1.4 m³/min (46-49 CFM) |
1.9-2.1 m³/min (67-74 CFM) |
2.7-3.2 m³/min (95-113 CFM) |
|
FAD @ 13 bar |
0.7 m³/min (25 CFM) |
1.0-1.1 m³/min (35-39 CFM) |
1.6-1.8 m³/min (57-64 CFM) |
2.2-2.5 m³/min (78-88 CFM) |
|
Motor Type |
IE3 / IE4 PM VSD or Fixed |
IE3/IE4 PM VSD or Fixed |
IE3/IE4 PM VSD or Fixed |
IE3/IE4 PM VSD or Fixed |
|
Drive Method |
Direct-Driven (100% efficiency) |
Direct-Driven |
Direct-Driven |
Direct-Driven |
|
Speed Regulation |
Stepless VSD (30-100%) or Fixed |
VSD or Fixed |
VSD or Fixed |
VSD or Fixed |
|
Pressure Stability (VSD) |
±0.1 bar |
±0.1 bar |
±0.1 bar |
±0.1 bar |
|
Tank Volume |
250-300 L |
300-400 L |
340-400 L |
480-500 L |
|
Dryer Type |
Integrated refrigerated |
Integrated refrigerated |
Integrated refrigerated |
Integrated refrigerated |
|
Dew Point |
2-10°C (3-5°C typical) |
2-10°C |
2-10°C |
2-10°C |
|
Filtration Stages |
5-stage precision (optional) |
5-stage |
5-stage |
5-stage |
|
Oil Content at Outlet |
≤3 ppm (≤0.01 ppm with 5-stage) |
Same |
Same |
Same |
|
Dust Content |
≤0.01 μm |
≤0.01 μm |
≤0.01 μm |
≤0.01 μm |
|
Cooling Method |
Air-cooled |
Air-cooled |
Air-cooled |
Air-cooled |
|
Noise Level |
61-65 dB(A) |
63-65 dB(A) |
65-68 dB(A) |
68-69 dB(A) |
|
Protection Class |
IP54 / IP55 |
IP54 |
IP54 |
IP54 |
|
Voltage Options |
220V/1-phase; 380V/400V/415V/440V/460V 3-phase; 50/60Hz |
Same |
Same |
Same |
|
Ambient Temperature |
-5°C to +45°C |
-5°C to +45°C |
-5°C to +45°C |
-5°C to +45°C |
|
Discharge Temperature |
≤ Ambient +15°C |
Same |
Same |
Same |
|
Dimensions (approx.) |
1500-1700 × 750-800 × 1500-1700 mm |
1700 × 800 × 1700 mm |
1700 × 800 × 1700 mm |
1700-1800 × 800-870 × 1800 mm |
|
Weight |
420-560 kg |
490 kg |
510 kg |
610-650 kg |
|
Air Outlet Diameter |
G3/4" or Rp1/2 |
Rp1 (G1") |
G1" |
G1" or G1-1/4" |
|
Control System |
PLC with touchscreen, VSD optional |
Same |
Same |
Same |
|
Certifications |
CE, ISO 9001, ASME tank |
Same |
Same |
Same |
|
Condition |
New |
New |
New |
New |
|
Warranty |
1-2 years whole machine, 2-5 years on air end |
Same |
Same |
Same |
Data aggregated from leading 7.5-22KW integrated screw compressor with dryer and tank manufacturer specifications.

Model Selection Reference Table (8 Bar Performance)
|
Model |
Power |
8 Bar FAD |
Tank Volume |
Noise dB(A) |
Typical Application |
|---|---|---|---|---|---|
|
AC-7.5 |
7.5KW/10HP |
1.0-1.1 m³/min (35-39 CFM) |
250-300 L |
61-65 |
Small workshop, lab, auto repair, single-station |
|
AC-11 |
11KW/15HP |
1.5 m³/min (53 CFM) |
300-400 L |
63-65 |
Automotive repair, woodworking, small manufacturing |
|
AC-15 |
15KW/20HP |
2.0-2.3 m³/min (71-81 CFM) |
340-400 L |
65-68 |
CNC machining, textile, food aux, medium workshops |
|
AC-22 |
22KW/30HP |
3.2-3.6 m³/min (113-127 CFM) |
480-500 L |
68-69 |
Multi-station workshop, packaging, laser cutting aux |
Data aggregated from leading 7.5-22KW all-in-one screw compressor specifications.
Performance Comparison: Integrated All-in-One vs. Split System
|
Evaluation Point |
Split System (Compressor + Separate Tank + Dryer + Filters) |
Integrated All-in-One (7.5-22KW) |
|---|---|---|
|
Installation |
Extensive field piping and component matching |
Plug-and-play, power and pipe connection only |
|
Install cost |
High — extensive field piping |
Significantly reduced |
|
Floor space |
Large — separate components |
Compact, space-saving |
|
Component matching |
Risk of mismatched dryer/tank sizing |
Factory-matched system, guaranteed compatibility |
|
Air quality |
Variable — condensate between components |
Oil ≤3 ppm (≤0.01 ppm with 5-stage), particle ≤0.01 μm |
|
Energy efficiency |
Fixed-speed baseline |
Up to 35-50% energy savings with VSD |
|
Pressure stability |
Variable — depends on field piping |
±0.1 bar (VSD models) |
|
Maintenance |
Multiple systems to service |
Single integrated system |
|
Commissioning |
Days to weeks |
Operational immediately upon power connection |
|
Cooling |
Air-cooled or water-cooled |
Air-cooled only — no water supply required |
|
Noise at 1 meter |
70-85 dB(A) (fixed-speed) |
61-69 dB(A) (VSD, enclosed low-noise) |
|
Dew point |
Depends on field-installed dryer |
2-10°C (3-5°C typical) as complete system guarantee |
Data aggregated from leading integrated screw compressor system specifications and industry analysis.
The Quantified Energy Savings Case for Integrated VSD Technology
Versus Fixed-Speed Oil-Injected Compressors:
-
Up to 35% energy reduction — verified across variable-demand industrial facilities (manufacturer data)
-
Up to 50% energy savings — confirmed by municipal energy programs: replacing a standard 30 HP rotary screw compressor with VSD saves approximately $4,680/year at 8¢/kWh for a unit operating at 50% average load for 5,000 hours annually
-
25-35% elimination of unloaded power waste — fixed-speed machines consume 25-35% of full-load power even when unloaded; VSD machines draw near-zero power when air demand ceases
-
5-15% additional efficiency from IE4 permanent magnet motor vs. asynchronous motor
-
7% energy reduction per 1 bar of pressure reduction — VSD maintains optimal pressure automatically, eliminating over-pressurization
-
Soft-start eliminates 6-8× inrush current — reduces stress on electrical infrastructure
-
Payback period: 1-3 years — depends on operating hours, electricity cost, and air demand variability

Real-World Case Study: 22KW (30HP) VSD vs. Fixed-Speed
|
Metric |
Fixed-Speed 22KW (Baseline) |
22KW VSD All-in-One |
Improvement |
|---|---|---|---|
|
Pressure stability |
1.0-1.5 bar swing |
±0.1 bar |
90% tighter |
|
Energy consumption (50% avg load, 5,000 h/year) |
113,045 kWh/year |
54,545 kWh/year |
58,500 kWh saved |
|
Annual electricity cost @ $0.08/kWh |
$9,043 |
$4,364 |
$4,680 saved |
|
Energy waste (unloaded running) |
25-35% of full-load |
Near zero |
Eliminated |
|
Noise at 1 meter |
70-75 dB(A) |
68-69 dB(A) |
3-6 dB(A) quieter |
|
Compressor start/stop cycles |
Frequent |
Drastically reduced |
Extended service life |
|
Air quality |
Variable |
Oil ≤3 ppm, dew point 2-10°C |
Guaranteed by integrated design |
Data sourced from Seattle City Light energy efficiency program analysis and leading VSD compressor manufacturer specifications.
Why Industrial Workshops Demand the 7.5-22KW All-in-One Air-Cooled Screw Compressor
Industrial operations have five non-negotiable compressed air requirements that the integrated all-in-one screw compressor addresses comprehensively:
Requirement 1: Dry, Clean Air for Quality Processes
Moisture and oil contamination in compressed air can cause corrosion in air distribution networks, clog pneumatic tools, ruin product finishes, and lead to unplanned downtime. In a moist atmosphere, a mixture of air and environmental humidity can add up to 100 gallons of water in every 1,000 CFM of a compressed air system. The integrated refrigerated dryer achieves a pressure dew point of 2-10°C (3-5°C typical), effectively removing approximately 98% of moisture from the compressed air stream. The multi-stage filtration system reduces oil content to ≤3 ppm (≤0.01 ppm with 5-stage filtration) and particle size to ≤0.01 μm — protecting equipment from corrosion damage and extending tool life.
Requirement 2: Energy Efficiency for Variable-Demand Operations
Manufacturing workshops have irregular air consumption — peak demand during active production, low demand during breaks and shift transitions. Fixed-speed compressors maintain continuous operation even during low air demand, resulting in 25-35% no-load power waste. The VSD compressor adjusts motor speed based on real-time air demand, achieving up to 35-50% energy savings. For facilities where air consumption varies by more than 30% over the course of a day, VSD technology delivers transformative operational cost reductions with a payback period of 1-3 years.
Requirement 3: Space-Saving Compact Design
The all-in-one integrated design combines screw air compressor, refrigerated air dryer, air receiver tank, and precision filters into a single compact cabinet. This achieves plug-and-play convenience and dramatically reduces space requirements. Traditional split systems required separate components connected via extensive piping — time-consuming, labor-intensive, and space-consuming. The integrated design is ready to use upon arrival at the factory for power and pipe connection.
Requirement 4: Air-Cooled Simplicity
The air-cooled design eliminates:
-
Water supply dependencies and water treatment costs
-
Water-cooled heat exchanger maintenance
-
Freeze protection requirements in cold climates
-
Complex water piping infrastructure
-
Cooling water consumption (environmentally friendly)
Operating ambient temperature range of -5°C to +45°C with discharge temperature ≤ ambient +15°C ensures stable operation even in high temperature and humidity environments. This makes the air-cooled integrated compressor ideal for workshops without reliable water infrastructure.
Requirement 5: Low Noise for Workshop Environments
The integrated screw compressor with enclosed low-noise design operates at 61-69 dB(A) at 1 meter — comparable to normal conversation. This enables installation directly in production workshops, automotive bays, and manufacturing cells without dedicated compressor rooms or acoustic enclosures. The direct-drive design eliminates belt noise, while the sound-attenuated cabinet and vibration dampening mounts further reduce noise propagation.
Primary Industrial Applications
|
Industry |
Key Requirement |
7.5-22KW All-in-One Solution |
|---|---|---|
|
General manufacturing |
Dry clean air, variable demand, space-saving |
Refrigerated dryer (2-10°C), VSD option, 1.0-3.6 m³/min |
|
Automotive repair & body shops |
Dry air for tools, spray painting, low noise |
61-69 dB(A), 8-10 bar, ≤0.01 ppm oil with 5-stage |
|
CNC machining & automation |
Stable pressure, clean dry air |
±0.1 bar (VSD), ≤0.01 μm particle, 8-13 bar |
|
Woodworking & furniture |
Dry air, prevent rust, low noise |
Refrigerated dryer, 61-68 dB(A), 7.5-15KW |
|
Textile manufacturing |
Pneumatic tools, variable demand |
VSD up to 35-50% energy savings, 7.5-15KW |
|
Packaging operations |
Moisture-free actuators, continuous duty |
Refrigerated dryer, 100% duty cycle, 8-10 bar |
|
Plastic injection molding |
Stable pressure, clean air |
±0.1 bar stability, VSD modulation, 11-22KW |
|
Food & beverage (auxiliary) |
Dry air, low oil content |
Refrigerated dryer, ≤0.01 ppm with 5-stage filtration |
|
Laser cutting (auxiliary) |
Dry clean air, stable pressure |
2-10°C dew point, ≤0.01 ppm, 11-22KW for 1kW-6kW lasers |
|
Maintenance departments |
Mobile, compact, single-phase option |
7.5KW with 220V/1-phase, 250L tank, portable |
|
Workshops & laboratories |
Ultra-quiet, compact |
61-65 dB(A), single-phase 220V, 7.5KW |
|
Construction & remote sites |
Air-cooled, no water needed, durable |
7.5-15KW, air-cooled, 8-10 bar |
Selection Framework for Workshop Procurement Teams
Step 1: Determine Your Air Demand
-
0.8-1.1 m³/min (28-39 CFM) → 7.5KW/10HP — ideal for small workshops, labs, automotive repair, single-station applications
-
1.3-1.5 m³/min (46-53 CFM) → 11KW/15HP — ideal for woodworking, small manufacturing, automotive body shops
-
1.9-2.3 m³/min (67-81 CFM) → 15KW/20HP — ideal for CNC machining, textile, medium workshops, packaging
-
2.7-3.6 m³/min (95-127 CFM) → 22KW/30HP — ideal for multi-station workshops, laser cutting aux, larger manufacturing
Add a 20-30% safety margin to account for system leaks, filter loading, and future expansion. Most industrial tools operate between 90-120 PSI (6-8 bar), but specialized applications may require 10-13 bar (145-189 PSI).
Step 2: Specify Pressure Requirement
-
8 bar (116 PSI) → Standard workshop pneumatic tools, general manufacturing, automotive repair
-
10 bar (145 PSI) → Higher-pressure pneumatic equipment, automotive paint, laser cutting auxiliary
-
13 bar (189 PSI) → Demanding applications, specialized tooling, laser cutting (higher power)
For most industrial workshops, 8 bar is sufficient. Specify 10-13 bar only if your application demands it — every 1 bar of unnecessary pressure costs 7% more energy.
Step 3: Select Drive Technology
|
Option |
Best For |
Energy Savings |
Capital Cost |
|---|---|---|---|
|
Fixed-Speed (IE3) |
Constant full-load operation, budget-conscious |
Baseline |
Lowest |
|
PM VSD (IE4) |
Variable-demand workshops (demand varies >30%) |
Up to 35-50% |
Higher (payback in 1-3 years) |
For workshops where air consumption fluctuates by more than 30% over the course of a day, VSD technology delivers transformative operational cost reductions with a payback period of 1-3 years.
Step 4: Verify Electrical Infrastructure
-
Single-phase option: 220V/230V, 50Hz or 60Hz — for 7.5KW models (small workshops, labs, maintenance departments without 3-phase)
-
3-phase standard configurations: 380V/400V/415V/440V/460V, 50Hz or 60Hz
-
Custom voltages: Available with 15-30 day lead time for non-standard specifications
-
VSD inverter accepts incoming supply and converts to optimal frequency
-
Soft-start capability eliminates 6-8× inrush current
Step 5: Confirm Tank Volume
-
250-300L: Standard for 7.5KW (10HP) models — stabilizes pressure, reduces cycling
-
300-400L: For 11KW (15HP) models — deeper air reserve for moderate demand
-
340-400L: For 15KW (20HP) models — stabilizes pressure for medium workshops
-
480-500L: For 22KW (30HP) models — deeper air reserve during peak demand
Larger tanks reduce motor cycling and provide a deeper air reserve during peak demand, extending compressor service life.
Step 6: Evaluate Air Quality Requirements
|
Requirement |
Configuration |
|---|---|
|
General industrial (pneumatic tools, machine shops) |
Refrigerated dryer (2-10°C), standard filtration, oil ≤3 ppm |
|
Automotive paint, CNC, woodworking |
Refrigerated dryer, 5-stage filtration, oil ≤0.01 ppm, particle ≤0.01 μm |
|
Laser cutting auxiliary |
Refrigerated dryer (2-10°C), 5-stage filtration, oil ≤0.01 ppm |
|
Food/beverage auxiliary (non-contact) |
Refrigerated dryer, 5-stage filtration, oil ≤0.01 ppm, particle ≤0.01 μm |
|
Pharmaceutical, electronics, direct product contact |
Desiccant dryer required (beyond scope of standard refrigerated dryer) |
Step 7: Evaluate Footprint and Installation
The 7.5-22KW all-in-one air-cooled compressor is designed for workshop floor installation:
-
Dimensions: 1500-1800 × 750-870 × 1500-1800 mm (varies by model)
-
Weight: 420-650 kg
-
Enclosed low-noise design: 61-69 dB(A) — install directly in the workshop
-
Air-cooled: No water supply required
-
Plug-and-play: Ready to use upon arrival at factory for power and pipe connection
-
Installation clearance: 1-meter service clearance, adequate ventilation
Step 8: Consider Control Integration
Modern all-in-one compressors offer:
-
PLC + Touchscreen with real-time monitoring of pressure, temperature, motor status
-
VSD soft-start for smooth operation (VSD models)
-
Multi-language interface
-
Automatic restart following power interruption
-
Integrated compressor and dryer controls — one unified system
-
PID closed-loop pressure control maintaining ±0.1 bar (VSD models)
Step 9: Confirm Commercial Terms
When procuring directly from the manufacturer:
-
Lead time: 10-30 working days standard (380V/50Hz), 15-30 days for custom voltage or VSD configuration
-
Condition: New
-
Warranty: 1-2 years for the whole machine, 2-5 years for core components (air end)
-
OEM/ODM: Full customization — logo, color, voltage, pressure tuning, control language
-
MOQ: As low as 1 unit
-
Certifications: CE, ISO 9001, ASME tank certification
-
After-sales service: 24-hour online technical support
-
Production capacity: 3000+ units/month (established manufacturers)
Frequently Asked Questions
Q1: What does "new condition air-cooled engine" mean for this compressor?
A: "New condition" means the compressor is a factory-new unit with full warranty coverage (1-2 years whole machine, 2-5 years on core components). "Air-cooled engine" refers to the air-cooled thermal management system — the compressor uses a high-efficiency air-cooled aftercooler and cooling fan(s) to dissipate heat, eliminating the need for water cooling infrastructure. This makes the unit ideal for workshops without reliable water supply, and ensures stable operation even in high temperature and humidity environments (ambient up to 45°C, discharge temperature ≤ ambient +15°C).
Q2: What air delivery can I expect from a 7.5-22KW all-in-one compressor at 8/10/13 bar?
A: At 8 bar (116 PSI):
-
7.5KW/10HP: 1.0-1.1 m³/min (35-39 CFM)
-
11KW/15HP: 1.5 m³/min (53 CFM)
-
15KW/20HP: 2.0-2.3 m³/min (71-81 CFM)
-
22KW/30HP: 3.2-3.6 m³/min (113-127 CFM)
At 10 bar (145 PSI), delivery reduces by approximately 15-20%:
-
7.5KW/10HP: 0.8-0.95 m³/min (28-34 CFM)
-
22KW/30HP: 2.7-3.2 m³/min (95-113 CFM)
At 13 bar (189 PSI), delivery reduces further by approximately 30% from 8 bar levels. The VSD adjusts motor speed steplessly to match real-time demand while maintaining pressure stability within ±0.1 bar.
Q3: What energy savings can I expect from the VSD version?
A: The PM VSD screw compressor delivers up to 35-50% energy savings versus fixed-speed equivalents, depending on your load profile:
-
Municipal energy program data: Replacing a standard 30 HP compressor with VSD saves approximately $4,680/year at 8¢/kWh for a unit operating at 50% average load for 5,000 hours annually — representing up to 50% energy reduction
-
Manufacturer data: Up to 35% energy savings through real-time RPM adjustment
-
IE4 permanent magnet motor: 5-15% more efficient than asynchronous motors
-
Payback period: 1-3 years, depending on operating hours and electricity cost
For workshops where air demand fluctuates by more than 30% over the course of a day, VSD technology delivers transformative operational cost reductions.
Q4: What pressure dew point does the integrated refrigerated dryer achieve?
A: The integrated refrigerated dryer achieves a pressure dew point of 2-10°C (35.6-50°F), with 3-5°C (37-41°F) typical under normal operating conditions. This effectively removes approximately 98% of moisture from the compressed air stream, providing adequate protection for general industrial applications. In a moist atmosphere, a compressed air system can accumulate up to 100 gallons of water per 1,000 CFM — the refrigerated dryer eliminates this moisture, protecting equipment from corrosion damage and extending tool life. For applications requiring dew points below -20°C (such as pharmaceutical or outdoor cold-climate piping), a desiccant dryer would be required as an additional downstream component.
Q5: What is the oil content of the compressed air from this machine?
A: This is a micro-oil-injected screw compressor with comprehensive downstream filtration:
-
Standard filtration: Oil content ≤3 ppm (0.003 mg/m³)
-
5-stage precision filtration (pre-filter → precision dust removal → activated carbon → activated carbon → super dust removal): Oil content ≤0.01 ppm (0.01 mg/m³), particle size ≤0.01 μm
This is not an oil-free (ISO 8573-1 Class 0) compressor. For true oil-free applications (direct food/pharmaceutical product contact, electronics manufacturing), a water-injected or dry-type oil-free compressor would be required. However, for general manufacturing, automotive repair, CNC machining, woodworking, packaging, and laser cutting auxiliary applications, the micro-oil-injected design with multi-stage filtration delivers the required air purity at a significantly lower capital cost.
Q6: What noise level can I expected, and can it be installed in my workshop?
A: The all-in-one air-cooled screw compressor operates at 61-69 dB(A) at 1 meter:
-
7.5KW/10HP: 61-65 dB(A)
-
11KW/15HP: 63-65 dB(A)
-
15KW/20HP: 65-68 dB(A)
-
22KW/30HP: 68-69 dB(A)
This low noise level, combined with the compact footprint, enables installation directly in workshops, automotive bays, manufacturing cells, and production areas without dedicated compressor rooms or acoustic enclosures. The direct-drive design eliminates belt noise, while the sound-attenuated cabinet and vibration dampening mounts further reduce noise propagation.
Q7: What maintenance is required for an integrated screw compressor with dryer and tank?
A: Routine maintenance includes:
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Air filter (inlet) replacement: Every 2,000-3,000 hours
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Oil filter replacement: Every 2,000-3,000 hours
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Oil-gas separator element: Every 4,000-8,000 hours
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Lubricating oil replacement: Every 2,000-4,000 hours
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Refrigerated dryer: Minimal maintenance — mainly filter and refrigeration checks, with electronically-controlled condensate drain
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5-stage precision filters: Replace per differential pressure indicator
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Automatic tank drain: Verify operation every 500 hours
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No belt replacement (direct-driven design)
The integrated design makes maintenance easier and more cost-effective — there is only one system to monitor and service, reducing labor and minimizing downtime.
Q8: What tank volume is appropriate for my application?
A: Tank selection follows horsepower and duty cycle:
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250-300L: 7.5KW (10HP) — for small workshops, labs, single-station applications
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300-400L: 11KW (15HP) — for automotive repair, woodworking, small manufacturing
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340-400L: 15KW (20HP) — for CNC machining, textile, medium workshops
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480-500L: 22KW (30HP) — for multi-station workshops, packaging lines, laser cutting aux
Larger tanks reduce motor cycling and provide a deeper air reserve during peak demand, extending compressor service life. The integrated tank features an automatic drain valve for condensate removal.
Q9: Is this compressor suitable for laser cutting applications?
A: Yes, the 11-22KW models are well-suited for laser cutting auxiliary air supply:
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1,000W-3,000W fiber laser → 11KW (15HP), 1.5 m³/min @ 8 bar
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4,000W-6,000W fiber laser → 22KW (30HP), 3.2-3.6 m³/min @ 8 bar
The integrated refrigerated dryer (2-10°C dew point) and 5-stage filtration (oil ≤0.01 ppm, particle ≤0.01 μm) deliver the clean, dry air required to protect expensive laser optics. For medium-to-high power fiber laser cutting (6KW-12KW), 16 bar models are recommended — consult the manufacturer for 16 bar configurations within this power range.
Q10: Can the compressor be networked with other units for larger facilities?
A: Yes. Modern all-in-one compressors with VSD technology support multi-unit sequencing across 2-8 compressors, automatically rotating lead/lag roles based on aggregate demand. This optimizes energy consumption across the fleet and provides N+1 redundancy for facilities with high uptime requirements. The system integrates with plant SCADA via Modbus, Profibus, Profinet, or Ethernet/IP protocols, enabling centralized energy efficiency management and IoT-based predictive maintenance.
Q11: What is the advantage of buying manufacturer direct for an all-in-one screw compressor?
A: Procuring directly from the factory delivers:
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Competitive unit pricing vs. distributor channels
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10-30 working days lead time for standard configurations
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New condition with full factory warranty (1-2 years whole machine, 2-5 years core components)
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Full OEM/ODM customization — logo, color, voltage, pressure tuning, control language
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24-hour online technical support
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MOQ as low as 1 unit
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Production capacity: 3000+ units/month
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Certifications: CE, ISO 9001, ASME tank
Q12: How do I size an all-in-one screw compressor for my workshop?
A: Sizing follows your CFM demand and pressure requirement:
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List every piece of equipment that uses compressed air
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Identify peak simultaneous usage
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Add a 20-30% safety margin for future expansion
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Match to the appropriate power class:
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0.8-1.1 m³/min (28-39 CFM) → 7.5KW/10HP
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1.3-1.5 m³/min (46-53 CFM) → 11KW/15HP
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1.9-2.3 m³/min (67-81 CFM) → 15KW/20HP
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2.7-3.6 m³/min (95-127 CFM) → 22KW/30HP
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For VSD models, avoid over-sizing beyond your actual demand range. Proper sizing ensures the VSD operates in its optimal efficiency band (30-100% capacity). Send your workshop's air consumption profile to the manufacturer, and their engineers will provide an exact calculation and recommended configuration.
Maximizing Return on Investment with 7.5-22KW All-in-One Air-Cooled Screw Compressor Technology
The convergence of five critical technologies — the direct-driven oil-injected screw air end (7.5-22KW, 100% transmission efficiency), the PM VSD motor with IE4 efficiency (5-15% more efficient than asynchronous motors), the all-in-one integrated architecture (compressor + 250-500L tank + 2-10°C refrigerated dryer + multi-stage precision filtration), the air-cooled thermal management system (no water required, stable operation to 45°C ambient), and the commercial advantage of manufacturer-direct sourcing with 1-2 year warranty — creates a step-change in compressed air economics for the 10-30HP power class. By eliminating the 25-35% no-load energy waste inherent in fixed-speed designs, achieving pressure stability within ±0.1 bar (VSD models), reducing oil content to ≤3 ppm (≤0.01 ppm with 5-stage filtration) and particle size to ≤0.01 μm, delivering 2-10°C pressure dew point to remove 98% of moisture, and providing 100% continuous duty reliability for 24/7 operations, these integrated systems transform a historically complex and energy-wasteful utility into a precision-engineered, energy-optimized, intelligently-controlled, plug-and-play solution.
For general manufacturing plants, automotive repair and body shops, CNC machining workshops, woodworking and furniture manufacturers, textile factories, packaging lines, plastic injection molding facilities, food and beverage processing auxiliaries, laser cutting workshops, and maintenance departments, the calculation is unambiguous: up to 35-50% energy savings from VSD technology (verified by municipal energy programs: $4,680/year savings for a 30HP unit at 50% average load), 61-69 dB(A) low-noise operation suitable for installation directly in workshops, ±0.1 bar pressure stability protecting downstream equipment, ≤3 ppm oil content (≤0.01 ppm with 5-stage filtration) and ≤0.01 μm particle filtration, 2-10°C pressure dew point removing 98% of moisture, 100% transmission efficiency through direct-driven integrated shaft, 100% continuous duty cycle for 24/7 production, and the all-in-one integrated architecture's plug-and-play installation (ready to use upon arrival at factory for power and pipe connection) are verified performance and commercial benchmarks across leading global manufacturers. With power ranges from 7.5KW to 22KW (10HP to 30HP), 8/10/13 bar operating pressure (116/145/189 PSI), 0.8-3.6 m³/min free air delivery (28-127 CFM), 250-500L integrated tank volumes, 2-10°C dew point refrigerated dryer, multi-stage precision filtration, 220V single-phase or 380V-460V three-phase voltage compatibility (50/60Hz), IP54/IP55 protection, air-cooled thermal management, and CE/ISO 9001/ASME certifications, the 7.5-22KW all-in-one air-cooled screw air compressor with integrated dryer and tank stands as the definitive choice for general manufacturing, automotive repair, CNC machining, woodworking, textile manufacturing, packaging operations, plastic injection molding, food and beverage auxiliary, laser cutting auxiliary, and maintenance department applications.
The VSD's ability to adjust motor speed from 30% to 100% capacity — eliminating the 25-35% no-load power waste of fixed-speed machines — combined with the permanent magnet motor's 5-15% efficiency advantage over asynchronous motors, the direct-driven design's 100% transmission efficiency with no belts to maintain, and the integrated refrigerated dryer's ability to achieve 2-10°C pressure dew point while removing 98% of moisture, creates a quadruple-layer advantage that compounds into up to 35-50% energy savings across all workshop operating conditions. Meanwhile, the ±0.1 bar pressure stability protects downstream equipment from pressure-induced defects, and the multi-stage precision filtration (oil ≤3 ppm standard, ≤0.01 ppm with 5-stage; particle ≤0.01 μm) delivers the exact air purity that general manufacturing, automotive, CNC, woodworking, and laser cutting auxiliary applications require.
Workshops that transition to 7.5-22KW all-in-one air-cooled VSD screw compressor technology capture compounding savings year after year: energy savings from VSD intelligence and permanent magnet efficiency (up to 35-50%, with verified $4,680/year savings for a 30HP unit), maintenance savings from the direct-driven design and integrated single-system architecture, moisture and oil contamination elimination (protecting equipment from corrosion damage, extending tool and equipment life), and workshop environment improvements from 61-69 dB(A) low-noise operation. Those that delay continue to suffer the 25-35% no-load energy waste, pressure fluctuations causing tool performance variation and product defects, moisture and oil contamination degrading pneumatic tools and clogging air lines (up to 100 gallons of water per 1,000 CFM in a moist atmosphere), extensive field piping costs and installation complexity, and the productivity losses from frequent maintenance and system downtime inherent to outdated split-system architectures.
The future of workshop compressed air is air-cooled, variable speed, integrated tank-and-dryer, low-noise enclosed, and intelligently controlled — delivered as a new-condition, plug-and-play, factory-matched system. The technology exists today, the up to 35-50% energy savings are proven across variable-demand installations worldwide (verified by municipal energy efficiency programs), the moisture elimination is verified as critical for equipment longevity (2-10°C dew point removing 98% of moisture, protecting from corrosion damage), the air quality standards for general industrial applications are achieved through integrated multi-stage filtration and refrigerated drying, and the global certifications are in place. With full voltage customization (220V single-phase or 380V-460V three-phase, 50Hz/60Hz), comprehensive OEM/ODM customization services, 10-30 working day standard delivery time, 1-2 year warranty on the whole machine (2-5 years on core components), 24-hour online technical support, and production capacity of 3000+ units per month, the 7.5-22KW all-in-one air-cooled screw air compressor with integrated dryer and tank delivers the perfect combination of performance, efficiency, air quality, and value for the modern industrial workshop.
The only remaining variable is how soon your workshop begins capturing the up to 35-50% energy savings (with verified $4,680/year savings for a 30HP VSD unit), the equipment longevity from moisture and oil contamination elimination (2-10°C dew point removing 98% of moisture, protecting from corrosion damage, extending tool life), the installation simplicity from the all-in-one integrated design (ready to use upon arrival at factory for power and pipe connection), and the low-noise workshop environment (61-69 dB(A)) that this technology delivers — and which manufacturer's engineering excellence, factory-direct commercial terms, certification portfolio, and global service network best align with your compressed air requirements.






