Welcome to unionaircompressor.com
Complete Air Compressor Solutions Starts HereUnion Air Compressor丨Screw, Piston & Industrial Air Compressors Worldwide
WhatsApp:8618267307420

7.5KW to 22KW (10HP-30HP)Screw Air Compressor with Air Dryer

Products Details

7.5KW to 22KW (10HP-30HP) Screw Air Compressor with Air Dryer, Tank — New Condition, Air Cooled Engine

Why the 7.5-22KW (10HP-30HP) All-in-One Air-Cooled Screw Compressor with Integrated Dryer and Tank Is the Optimal Plant Air Solution

For general manufacturing plants, automotive repair and body shops, CNC machining workshops, woodworking and furniture manufacturers, textile factories, packaging lines, plastic injection molding facilities, food and beverage processing auxiliaries, laser cutting workshops, and maintenance departments, the 7.5KW to 22KW (10HP to 30HP) rotary screw air compressor with integrated refrigerated air dryer, air receiver tank, and multi-stage precision filtration represents the definitive complete compressed air solution. This all-in-one configuration — featuring a permanent magnet variable speed drive (PM VSD) or fixed-speed drive, direct-driven oil-injected screw air end, a 250-500L air receiver, a 2-10°C pressure dew point refrigerated dryer, and 300L-500L tank capacity — delivers clean, dry, stable compressed air at 8-13 bar (116-189 PSI) that modern industrial operations demand. Available in 220V/230V single-phase or 380V/400V/415V/440V/460V three-phase configurations (50Hz/60Hz compatible), these machines achieve up to 35-50% energy savings with VSD technology versus fixed-speed equivalents while operating at a low noise level of 61-69 dB(A).

Electricity accounts for up to 75% of the total lifecycle cost of any industrial air compressor. In variable-demand facilities — which describe the majority of modern workshops — fixed-speed compressors waste 25-35% of full-load power during unloaded running. The VSD screw compressor eliminates this waste through real-time motor speed modulation. Municipal energy efficiency programs confirm that replacing a standard 30 HP rotary screw compressor with a VSD equivalent can reduce electricity consumption by up to 50% — saving approximately $4,680 per year at 8¢/kWh for a unit operating at 50% average load for 5,000 hours annually. For workshops where air demand fluctuates by more than 30% over the course of a day — which describes most manufacturing, automotive, and CNC operations — the 7.5-22KW integrated screw compressor delivers the lowest ten-year total cost of ownership of any rotary screw configuration in its class.

The All-in-One Architecture: Compressor + Tank + Dryer + Filtration in a Single Air-Cooled Package

The defining advantage of this integrated screw air compressor is that it consolidates what would traditionally be four separate equipment purchases into a single, plug-and-play, air-cooled unit:

Component 1: Direct-Driven Screw Air End (7.5-22KW)

  • Oil-injected rotary screw air end with precision-engineered twin helical rotors

  • Direct-drive coupling (100% transmission efficiency) or Poly-V belt drive

  • Power range: 7.5KW (10HP) to 22KW (30HP)

  • Free air delivery at 8 bar: 1.0 to 3.6 m³/min (35 to 127 CFM)

  • Working pressure: 8/10/13 bar (116/145/189 PSI), adjustable

  • IE3 or IE4 premium efficiency motor — IE4 permanent magnet motor delivers 5-15% higher efficiency than asynchronous motors

  • SKF heavy-duty bearings for extended service life

  • 100% duty cycle for continuous industrial operation

  • Air-cooled only — no water supply required

Component 2: Integrated Air Receiver Tank

  • Tank volumes: 250L (for 7.5KW), 300-340L (for 7.5-11KW), 400L (for 11-15KW), 480-500L (for 22KW)

  • Stabilizes system pressure and reduces compressor cycling frequency

  • Natural condensate separation through bottom-outlet automatic drainage

  • ASME/CE certified air storage tank with safety valve and pressure gauge

Component 3: Integrated Refrigerated Air Dryer

  • Cycling or non-cycling refrigerated dryer with energy-saving features

  • Pressure dew point: 2-10°C (35.6-50°F) — suitable for almost all general industrial applications

  • Approximately 3°C to 5°C (37°F to 41°F) under normal operating conditions

  • Effectively removes approximately 98% of moisture from the compressed air stream

  • Electronically-controlled condensate drain

  • Low pressure drop piping

Component 4: Multi-Stage Precision Filtration

  • High-efficiency coalescing filter — removes oil aerosols

  • High-efficiency particulate filter — removes dust and particles

  • 5-stage precision filtration option: pre-filter → precision dust removal → activated carbon → activated carbon → super dust removal

  • Oil content at outlet: ≤3 ppm standard; ≤0.01 ppm with 5-stage filtration

  • Dust content: ≤0.01 μm

Component 5: Intelligent PLC Control System

  • Microprocessor-based controller with LCD/touchscreen

  • Monitors pressure, temperature, motor status, cooling fan operation, and maintenance intervals

  • Soft-start capability (VSD models) — eliminates 6-8× inrush current

  • Real-time pressure stability within ±0.1 bar (VSD models)

  • Multi-language interface

  • Automatic restart following power interruption

  • Integrated compressor and dryer controls — one unified system

7.5KW to 22KW (10HP-30HP)Screw Air Compressors with Air Dryer

Technical Specifications: 7.5-22KW (10HP-30HP) Screw Compressor with Tank & Dryer

Representative specifications aggregated from leading manufacturer product lines:

 

Parameter

7.5KW / 10HP

11KW / 15HP

15KW / 20HP

22KW / 30HP

Motor Power

7.5 KW / 10 HP

11 KW / 15 HP

15 KW / 20 HP

22 KW / 30 HP

Working Pressure

8/10/13 bar (adjustable)

8/10/13 bar

8/10/13 bar

8/10/13 bar

FAD @ 8 bar

1.0-1.1 m³/min (35-39 CFM)

1.5 m³/min (53 CFM)

2.0-2.3 m³/min (71-81 CFM)

3.2-3.6 m³/min (113-127 CFM)

FAD @ 10 bar

0.8-0.95 m³/min (28-34 CFM)

1.3-1.4 m³/min (46-49 CFM)

1.9-2.1 m³/min (67-74 CFM)

2.7-3.2 m³/min (95-113 CFM)

FAD @ 13 bar

0.7 m³/min (25 CFM)

1.0-1.1 m³/min (35-39 CFM)

1.6-1.8 m³/min (57-64 CFM)

2.2-2.5 m³/min (78-88 CFM)

Motor Type

IE3 / IE4 PM VSD or Fixed

IE3/IE4 PM VSD or Fixed

IE3/IE4 PM VSD or Fixed

IE3/IE4 PM VSD or Fixed

Drive Method

Direct-Driven (100% efficiency)

Direct-Driven

Direct-Driven

Direct-Driven

Speed Regulation

Stepless VSD (30-100%) or Fixed

VSD or Fixed

VSD or Fixed

VSD or Fixed

Pressure Stability (VSD)

±0.1 bar

±0.1 bar

±0.1 bar

±0.1 bar

Tank Volume

250-300 L

300-400 L

340-400 L

480-500 L

Dryer Type

Integrated refrigerated

Integrated refrigerated

Integrated refrigerated

Integrated refrigerated

Dew Point

2-10°C (3-5°C typical)

2-10°C

2-10°C

2-10°C

Filtration Stages

5-stage precision (optional)

5-stage

5-stage

5-stage

Oil Content at Outlet

≤3 ppm (≤0.01 ppm with 5-stage)

Same

Same

Same

Dust Content

≤0.01 μm

≤0.01 μm

≤0.01 μm

≤0.01 μm

Cooling Method

Air-cooled

Air-cooled

Air-cooled

Air-cooled

Noise Level

61-65 dB(A)

63-65 dB(A)

65-68 dB(A)

68-69 dB(A)

Protection Class

IP54 / IP55

IP54

IP54

IP54

Voltage Options

220V/1-phase; 380V/400V/415V/440V/460V 3-phase; 50/60Hz

Same

Same

Same

Ambient Temperature

-5°C to +45°C

-5°C to +45°C

-5°C to +45°C

-5°C to +45°C

Discharge Temperature

≤ Ambient +15°C

Same

Same

Same

Dimensions (approx.)

1500-1700 × 750-800 × 1500-1700 mm

1700 × 800 × 1700 mm

1700 × 800 × 1700 mm

1700-1800 × 800-870 × 1800 mm

Weight

420-560 kg

490 kg

510 kg

610-650 kg

Air Outlet Diameter

G3/4" or Rp1/2

Rp1 (G1")

G1"

G1" or G1-1/4"

Control System

PLC with touchscreen, VSD optional

Same

Same

Same

Certifications

CE, ISO 9001, ASME tank

Same

Same

Same

Condition

New

New

New

New

Warranty

1-2 years whole machine, 2-5 years on air end

Same

Same

Same

Data aggregated from leading 7.5-22KW integrated screw compressor with dryer and tank manufacturer specifications.

7.5KW to 22KW (10HP-30HP)Screw Air Compressor with Air Dryers

Model Selection Reference Table (8 Bar Performance)

 

Model

Power

8 Bar FAD

Tank Volume

Noise dB(A)

Typical Application

AC-7.5

7.5KW/10HP

1.0-1.1 m³/min (35-39 CFM)

250-300 L

61-65

Small workshop, lab, auto repair, single-station

AC-11

11KW/15HP

1.5 m³/min (53 CFM)

300-400 L

63-65

Automotive repair, woodworking, small manufacturing

AC-15

15KW/20HP

2.0-2.3 m³/min (71-81 CFM)

340-400 L

65-68

CNC machining, textile, food aux, medium workshops

AC-22

22KW/30HP

3.2-3.6 m³/min (113-127 CFM)

480-500 L

68-69

Multi-station workshop, packaging, laser cutting aux

Data aggregated from leading 7.5-22KW all-in-one screw compressor specifications.

Performance Comparison: Integrated All-in-One vs. Split System

 

Evaluation Point

Split System (Compressor + Separate Tank + Dryer + Filters)

Integrated All-in-One (7.5-22KW)

Installation

Extensive field piping and component matching

Plug-and-play, power and pipe connection only

Install cost

High — extensive field piping

Significantly reduced

Floor space

Large — separate components

Compact, space-saving

Component matching

Risk of mismatched dryer/tank sizing

Factory-matched system, guaranteed compatibility

Air quality

Variable — condensate between components

Oil ≤3 ppm (≤0.01 ppm with 5-stage), particle ≤0.01 μm

Energy efficiency

Fixed-speed baseline

Up to 35-50% energy savings with VSD

Pressure stability

Variable — depends on field piping

±0.1 bar (VSD models)

Maintenance

Multiple systems to service

Single integrated system

Commissioning

Days to weeks

Operational immediately upon power connection

Cooling

Air-cooled or water-cooled

Air-cooled only — no water supply required

Noise at 1 meter

70-85 dB(A) (fixed-speed)

61-69 dB(A) (VSD, enclosed low-noise)

Dew point

Depends on field-installed dryer

2-10°C (3-5°C typical) as complete system guarantee

Data aggregated from leading integrated screw compressor system specifications and industry analysis.

The Quantified Energy Savings Case for Integrated VSD Technology

Versus Fixed-Speed Oil-Injected Compressors:

  • Up to 35% energy reduction​ — verified across variable-demand industrial facilities (manufacturer data)

  • Up to 50% energy savings​ — confirmed by municipal energy programs: replacing a standard 30 HP rotary screw compressor with VSD saves approximately $4,680/year at 8¢/kWh for a unit operating at 50% average load for 5,000 hours annually

  • 25-35% elimination of unloaded power waste​ — fixed-speed machines consume 25-35% of full-load power even when unloaded; VSD machines draw near-zero power when air demand ceases

  • 5-15% additional efficiency​ from IE4 permanent magnet motor vs. asynchronous motor

  • 7% energy reduction per 1 bar of pressure reduction​ — VSD maintains optimal pressure automatically, eliminating over-pressurization

  • Soft-start eliminates 6-8× inrush current​ — reduces stress on electrical infrastructure

  • Payback period: 1-3 years​ — depends on operating hours, electricity cost, and air demand variability

7.5KW to 22KW (10HP-30HP)Screw Air Compressor with Air Dryer

Real-World Case Study: 22KW (30HP) VSD vs. Fixed-Speed

 

Metric

Fixed-Speed 22KW (Baseline)

22KW VSD All-in-One

Improvement

Pressure stability

1.0-1.5 bar swing

±0.1 bar

90% tighter

Energy consumption (50% avg load, 5,000 h/year)

113,045 kWh/year

54,545 kWh/year

58,500 kWh saved

Annual electricity cost @ $0.08/kWh

$9,043

$4,364

$4,680 saved

Energy waste (unloaded running)

25-35% of full-load

Near zero

Eliminated

Noise at 1 meter

70-75 dB(A)

68-69 dB(A)

3-6 dB(A) quieter

Compressor start/stop cycles

Frequent

Drastically reduced

Extended service life

Air quality

Variable

Oil ≤3 ppm, dew point 2-10°C

Guaranteed by integrated design

Data sourced from Seattle City Light energy efficiency program analysis and leading VSD compressor manufacturer specifications.

Why Industrial Workshops Demand the 7.5-22KW All-in-One Air-Cooled Screw Compressor

Industrial operations have five non-negotiable compressed air requirements that the integrated all-in-one screw compressor addresses comprehensively:

Requirement 1: Dry, Clean Air for Quality Processes

Moisture and oil contamination in compressed air can cause corrosion in air distribution networks, clog pneumatic tools, ruin product finishes, and lead to unplanned downtime. In a moist atmosphere, a mixture of air and environmental humidity can add up to 100 gallons of water in every 1,000 CFM of a compressed air system. The integrated refrigerated dryer achieves a pressure dew point of 2-10°C (3-5°C typical), effectively removing approximately 98% of moisture from the compressed air stream. The multi-stage filtration system reduces oil content to ≤3 ppm (≤0.01 ppm with 5-stage filtration) and particle size to ≤0.01 μm — protecting equipment from corrosion damage and extending tool life.

Requirement 2: Energy Efficiency for Variable-Demand Operations

Manufacturing workshops have irregular air consumption — peak demand during active production, low demand during breaks and shift transitions. Fixed-speed compressors maintain continuous operation even during low air demand, resulting in 25-35% no-load power waste. The VSD compressor adjusts motor speed based on real-time air demand, achieving up to 35-50% energy savings. For facilities where air consumption varies by more than 30% over the course of a day, VSD technology delivers transformative operational cost reductions with a payback period of 1-3 years.

Requirement 3: Space-Saving Compact Design

The all-in-one integrated design combines screw air compressor, refrigerated air dryer, air receiver tank, and precision filters into a single compact cabinet. This achieves plug-and-play convenience and dramatically reduces space requirements. Traditional split systems required separate components connected via extensive piping — time-consuming, labor-intensive, and space-consuming. The integrated design is ready to use upon arrival at the factory for power and pipe connection.

Requirement 4: Air-Cooled Simplicity

The air-cooled design eliminates:

  • Water supply dependencies and water treatment costs

  • Water-cooled heat exchanger maintenance

  • Freeze protection requirements in cold climates

  • Complex water piping infrastructure

  • Cooling water consumption (environmentally friendly)

Operating ambient temperature range of -5°C to +45°C with discharge temperature ≤ ambient +15°C ensures stable operation even in high temperature and humidity environments. This makes the air-cooled integrated compressor ideal for workshops without reliable water infrastructure.

Requirement 5: Low Noise for Workshop Environments

The integrated screw compressor with enclosed low-noise design operates at 61-69 dB(A) at 1 meter — comparable to normal conversation. This enables installation directly in production workshops, automotive bays, and manufacturing cells without dedicated compressor rooms or acoustic enclosures. The direct-drive design eliminates belt noise, while the sound-attenuated cabinet and vibration dampening mounts further reduce noise propagation.

Primary Industrial Applications

 

Industry

Key Requirement

7.5-22KW All-in-One Solution

General manufacturing

Dry clean air, variable demand, space-saving

Refrigerated dryer (2-10°C), VSD option, 1.0-3.6 m³/min

Automotive repair & body shops

Dry air for tools, spray painting, low noise

61-69 dB(A), 8-10 bar, ≤0.01 ppm oil with 5-stage

CNC machining & automation

Stable pressure, clean dry air

±0.1 bar (VSD), ≤0.01 μm particle, 8-13 bar

Woodworking & furniture

Dry air, prevent rust, low noise

Refrigerated dryer, 61-68 dB(A), 7.5-15KW

Textile manufacturing

Pneumatic tools, variable demand

VSD up to 35-50% energy savings, 7.5-15KW

Packaging operations

Moisture-free actuators, continuous duty

Refrigerated dryer, 100% duty cycle, 8-10 bar

Plastic injection molding

Stable pressure, clean air

±0.1 bar stability, VSD modulation, 11-22KW

Food & beverage (auxiliary)

Dry air, low oil content

Refrigerated dryer, ≤0.01 ppm with 5-stage filtration

Laser cutting (auxiliary)

Dry clean air, stable pressure

2-10°C dew point, ≤0.01 ppm, 11-22KW for 1kW-6kW lasers

Maintenance departments

Mobile, compact, single-phase option

7.5KW with 220V/1-phase, 250L tank, portable

Workshops & laboratories

Ultra-quiet, compact

61-65 dB(A), single-phase 220V, 7.5KW

Construction & remote sites

Air-cooled, no water needed, durable

7.5-15KW, air-cooled, 8-10 bar

Selection Framework for Workshop Procurement Teams

Step 1: Determine Your Air Demand

  • 0.8-1.1 m³/min (28-39 CFM)​ → 7.5KW/10HP — ideal for small workshops, labs, automotive repair, single-station applications

  • 1.3-1.5 m³/min (46-53 CFM)​ → 11KW/15HP — ideal for woodworking, small manufacturing, automotive body shops

  • 1.9-2.3 m³/min (67-81 CFM)​ → 15KW/20HP — ideal for CNC machining, textile, medium workshops, packaging

  • 2.7-3.6 m³/min (95-127 CFM)​ → 22KW/30HP — ideal for multi-station workshops, laser cutting aux, larger manufacturing

Add a 20-30% safety margin to account for system leaks, filter loading, and future expansion. Most industrial tools operate between 90-120 PSI (6-8 bar), but specialized applications may require 10-13 bar (145-189 PSI).

Step 2: Specify Pressure Requirement

  • 8 bar (116 PSI)​ → Standard workshop pneumatic tools, general manufacturing, automotive repair

  • 10 bar (145 PSI)​ → Higher-pressure pneumatic equipment, automotive paint, laser cutting auxiliary

  • 13 bar (189 PSI)​ → Demanding applications, specialized tooling, laser cutting (higher power)

For most industrial workshops, 8 bar is sufficient. Specify 10-13 bar only if your application demands it — every 1 bar of unnecessary pressure costs 7% more energy.

Step 3: Select Drive Technology

 

Option

Best For

Energy Savings

Capital Cost

Fixed-Speed (IE3)

Constant full-load operation, budget-conscious

Baseline

Lowest

PM VSD (IE4)

Variable-demand workshops (demand varies >30%)

Up to 35-50%

Higher (payback in 1-3 years)

For workshops where air consumption fluctuates by more than 30% over the course of a day, VSD technology delivers transformative operational cost reductions with a payback period of 1-3 years.

Step 4: Verify Electrical Infrastructure

  • Single-phase option: 220V/230V, 50Hz or 60Hz — for 7.5KW models (small workshops, labs, maintenance departments without 3-phase)

  • 3-phase standard configurations: 380V/400V/415V/440V/460V, 50Hz or 60Hz

  • Custom voltages: Available with 15-30 day lead time for non-standard specifications

  • VSD inverter accepts incoming supply and converts to optimal frequency

  • Soft-start capability eliminates 6-8× inrush current

Step 5: Confirm Tank Volume

  • 250-300L: Standard for 7.5KW (10HP) models — stabilizes pressure, reduces cycling

  • 300-400L: For 11KW (15HP) models — deeper air reserve for moderate demand

  • 340-400L: For 15KW (20HP) models — stabilizes pressure for medium workshops

  • 480-500L: For 22KW (30HP) models — deeper air reserve during peak demand

Larger tanks reduce motor cycling and provide a deeper air reserve during peak demand, extending compressor service life.

Step 6: Evaluate Air Quality Requirements

 

Requirement

Configuration

General industrial (pneumatic tools, machine shops)

Refrigerated dryer (2-10°C), standard filtration, oil ≤3 ppm

Automotive paint, CNC, woodworking

Refrigerated dryer, 5-stage filtration, oil ≤0.01 ppm, particle ≤0.01 μm

Laser cutting auxiliary

Refrigerated dryer (2-10°C), 5-stage filtration, oil ≤0.01 ppm

Food/beverage auxiliary (non-contact)

Refrigerated dryer, 5-stage filtration, oil ≤0.01 ppm, particle ≤0.01 μm

Pharmaceutical, electronics, direct product contact

Desiccant dryer required (beyond scope of standard refrigerated dryer)

Step 7: Evaluate Footprint and Installation

The 7.5-22KW all-in-one air-cooled compressor is designed for workshop floor installation:

  • Dimensions: 1500-1800 × 750-870 × 1500-1800 mm (varies by model)

  • Weight: 420-650 kg

  • Enclosed low-noise design: 61-69 dB(A) — install directly in the workshop

  • Air-cooled: No water supply required

  • Plug-and-play: Ready to use upon arrival at factory for power and pipe connection

  • Installation clearance: 1-meter service clearance, adequate ventilation

Step 8: Consider Control Integration

Modern all-in-one compressors offer:

  • PLC + Touchscreen​ with real-time monitoring of pressure, temperature, motor status

  • VSD soft-start​ for smooth operation (VSD models)

  • Multi-language interface

  • Automatic restart​ following power interruption

  • Integrated compressor and dryer controls​ — one unified system

  • PID closed-loop pressure control​ maintaining ±0.1 bar (VSD models)

Step 9: Confirm Commercial Terms

When procuring directly from the manufacturer:

  • Lead time: 10-30 working days standard (380V/50Hz), 15-30 days for custom voltage or VSD configuration

  • Condition: New

  • Warranty: 1-2 years for the whole machine, 2-5 years for core components (air end)

  • OEM/ODM: Full customization — logo, color, voltage, pressure tuning, control language

  • MOQ: As low as 1 unit

  • Certifications: CE, ISO 9001, ASME tank certification

  • After-sales service: 24-hour online technical support

  • Production capacity: 3000+ units/month (established manufacturers)

Frequently Asked Questions

Q1: What does "new condition air-cooled engine" mean for this compressor?

A: "New condition" means the compressor is a factory-new unit with full warranty coverage (1-2 years whole machine, 2-5 years on core components). "Air-cooled engine" refers to the air-cooled thermal management system — the compressor uses a high-efficiency air-cooled aftercooler and cooling fan(s) to dissipate heat, eliminating the need for water cooling infrastructure. This makes the unit ideal for workshops without reliable water supply, and ensures stable operation even in high temperature and humidity environments (ambient up to 45°C, discharge temperature ≤ ambient +15°C).

Q2: What air delivery can I expect from a 7.5-22KW all-in-one compressor at 8/10/13 bar?

A: At 8 bar (116 PSI):

  • 7.5KW/10HP: 1.0-1.1 m³/min (35-39 CFM)

  • 11KW/15HP: 1.5 m³/min (53 CFM)

  • 15KW/20HP: 2.0-2.3 m³/min (71-81 CFM)

  • 22KW/30HP: 3.2-3.6 m³/min (113-127 CFM)

At 10 bar (145 PSI), delivery reduces by approximately 15-20%:

  • 7.5KW/10HP: 0.8-0.95 m³/min (28-34 CFM)

  • 22KW/30HP: 2.7-3.2 m³/min (95-113 CFM)

At 13 bar (189 PSI), delivery reduces further by approximately 30% from 8 bar levels. The VSD adjusts motor speed steplessly to match real-time demand while maintaining pressure stability within ±0.1 bar.

Q3: What energy savings can I expect from the VSD version?

A: The PM VSD screw compressor delivers up to 35-50% energy savings versus fixed-speed equivalents, depending on your load profile:

  • Municipal energy program data: Replacing a standard 30 HP compressor with VSD saves approximately $4,680/year at 8¢/kWh for a unit operating at 50% average load for 5,000 hours annually — representing up to 50% energy reduction

  • Manufacturer data: Up to 35% energy savings through real-time RPM adjustment

  • IE4 permanent magnet motor: 5-15% more efficient than asynchronous motors

  • Payback period: 1-3 years, depending on operating hours and electricity cost

For workshops where air demand fluctuates by more than 30% over the course of a day, VSD technology delivers transformative operational cost reductions.

Q4: What pressure dew point does the integrated refrigerated dryer achieve?

A: The integrated refrigerated dryer achieves a pressure dew point of 2-10°C (35.6-50°F), with 3-5°C (37-41°F) typical under normal operating conditions. This effectively removes approximately 98% of moisture from the compressed air stream, providing adequate protection for general industrial applications. In a moist atmosphere, a compressed air system can accumulate up to 100 gallons of water per 1,000 CFM — the refrigerated dryer eliminates this moisture, protecting equipment from corrosion damage and extending tool life. For applications requiring dew points below -20°C (such as pharmaceutical or outdoor cold-climate piping), a desiccant dryer would be required as an additional downstream component.

Q5: What is the oil content of the compressed air from this machine?

A: This is a micro-oil-injected screw compressor with comprehensive downstream filtration:

  • Standard filtration: Oil content ≤3 ppm (0.003 mg/m³)

  • 5-stage precision filtration​ (pre-filter → precision dust removal → activated carbon → activated carbon → super dust removal): Oil content ≤0.01 ppm (0.01 mg/m³), particle size ≤0.01 μm

This is not an oil-free (ISO 8573-1 Class 0) compressor. For true oil-free applications (direct food/pharmaceutical product contact, electronics manufacturing), a water-injected or dry-type oil-free compressor would be required. However, for general manufacturing, automotive repair, CNC machining, woodworking, packaging, and laser cutting auxiliary applications, the micro-oil-injected design with multi-stage filtration delivers the required air purity at a significantly lower capital cost.

Q6: What noise level can I expected, and can it be installed in my workshop?

A: The all-in-one air-cooled screw compressor operates at 61-69 dB(A) at 1 meter:

  • 7.5KW/10HP: 61-65 dB(A)

  • 11KW/15HP: 63-65 dB(A)

  • 15KW/20HP: 65-68 dB(A)

  • 22KW/30HP: 68-69 dB(A)

This low noise level, combined with the compact footprint, enables installation directly in workshops, automotive bays, manufacturing cells, and production areas without dedicated compressor rooms or acoustic enclosures. The direct-drive design eliminates belt noise, while the sound-attenuated cabinet and vibration dampening mounts further reduce noise propagation.

Q7: What maintenance is required for an integrated screw compressor with dryer and tank?

A: Routine maintenance includes:

  • Air filter (inlet) replacement: Every 2,000-3,000 hours

  • Oil filter replacement: Every 2,000-3,000 hours

  • Oil-gas separator element: Every 4,000-8,000 hours

  • Lubricating oil replacement: Every 2,000-4,000 hours

  • Refrigerated dryer: Minimal maintenance — mainly filter and refrigeration checks, with electronically-controlled condensate drain

  • 5-stage precision filters: Replace per differential pressure indicator

  • Automatic tank drain: Verify operation every 500 hours

  • No belt replacement​ (direct-driven design)

The integrated design makes maintenance easier and more cost-effective — there is only one system to monitor and service, reducing labor and minimizing downtime.

Q8: What tank volume is appropriate for my application?

A: Tank selection follows horsepower and duty cycle:

  • 250-300L: 7.5KW (10HP) — for small workshops, labs, single-station applications

  • 300-400L: 11KW (15HP) — for automotive repair, woodworking, small manufacturing

  • 340-400L: 15KW (20HP) — for CNC machining, textile, medium workshops

  • 480-500L: 22KW (30HP) — for multi-station workshops, packaging lines, laser cutting aux

Larger tanks reduce motor cycling and provide a deeper air reserve during peak demand, extending compressor service life. The integrated tank features an automatic drain valve for condensate removal.

Q9: Is this compressor suitable for laser cutting applications?

A: Yes, the 11-22KW models are well-suited for laser cutting auxiliary air supply:

  • 1,000W-3,000W fiber laser​ → 11KW (15HP), 1.5 m³/min @ 8 bar

  • 4,000W-6,000W fiber laser​ → 22KW (30HP), 3.2-3.6 m³/min @ 8 bar

The integrated refrigerated dryer (2-10°C dew point) and 5-stage filtration (oil ≤0.01 ppm, particle ≤0.01 μm) deliver the clean, dry air required to protect expensive laser optics. For medium-to-high power fiber laser cutting (6KW-12KW), 16 bar models are recommended — consult the manufacturer for 16 bar configurations within this power range.

Q10: Can the compressor be networked with other units for larger facilities?

A: Yes. Modern all-in-one compressors with VSD technology support multi-unit sequencing across 2-8 compressors, automatically rotating lead/lag roles based on aggregate demand. This optimizes energy consumption across the fleet and provides N+1 redundancy for facilities with high uptime requirements. The system integrates with plant SCADA via Modbus, Profibus, Profinet, or Ethernet/IP protocols, enabling centralized energy efficiency management and IoT-based predictive maintenance.

Q11: What is the advantage of buying manufacturer direct for an all-in-one screw compressor?

A: Procuring directly from the factory delivers:

  • Competitive unit pricing​ vs. distributor channels

  • 10-30 working days lead time​ for standard configurations

  • New condition​ with full factory warranty (1-2 years whole machine, 2-5 years core components)

  • Full OEM/ODM customization​ — logo, color, voltage, pressure tuning, control language

  • 24-hour online technical support

  • MOQ as low as 1 unit

  • Production capacity: 3000+ units/month

  • Certifications: CE, ISO 9001, ASME tank

Q12: How do I size an all-in-one screw compressor for my workshop?

A: Sizing follows your CFM demand and pressure requirement:

  1. List every piece of equipment that uses compressed air

  2. Identify peak simultaneous usage

  3. Add a 20-30% safety margin for future expansion

  4. Match to the appropriate power class:

    • 0.8-1.1 m³/min (28-39 CFM)​ → 7.5KW/10HP

    • 1.3-1.5 m³/min (46-53 CFM)​ → 11KW/15HP

    • 1.9-2.3 m³/min (67-81 CFM)​ → 15KW/20HP

    • 2.7-3.6 m³/min (95-127 CFM)​ → 22KW/30HP

For VSD models, avoid over-sizing beyond your actual demand range. Proper sizing ensures the VSD operates in its optimal efficiency band (30-100% capacity). Send your workshop's air consumption profile to the manufacturer, and their engineers will provide an exact calculation and recommended configuration.

Maximizing Return on Investment with 7.5-22KW All-in-One Air-Cooled Screw Compressor Technology

The convergence of five critical technologies — the direct-driven oil-injected screw air end (7.5-22KW, 100% transmission efficiency), the PM VSD motor with IE4 efficiency (5-15% more efficient than asynchronous motors), the all-in-one integrated architecture (compressor + 250-500L tank + 2-10°C refrigerated dryer + multi-stage precision filtration), the air-cooled thermal management system (no water required, stable operation to 45°C ambient), and the commercial advantage of manufacturer-direct sourcing with 1-2 year warranty — creates a step-change in compressed air economics for the 10-30HP power class. By eliminating the 25-35% no-load energy waste inherent in fixed-speed designs, achieving pressure stability within ±0.1 bar (VSD models), reducing oil content to ≤3 ppm (≤0.01 ppm with 5-stage filtration) and particle size to ≤0.01 μm, delivering 2-10°C pressure dew point to remove 98% of moisture, and providing 100% continuous duty reliability for 24/7 operations, these integrated systems transform a historically complex and energy-wasteful utility into a precision-engineered, energy-optimized, intelligently-controlled, plug-and-play solution.

For general manufacturing plants, automotive repair and body shops, CNC machining workshops, woodworking and furniture manufacturers, textile factories, packaging lines, plastic injection molding facilities, food and beverage processing auxiliaries, laser cutting workshops, and maintenance departments, the calculation is unambiguous: up to 35-50% energy savings from VSD technology (verified by municipal energy programs: $4,680/year savings for a 30HP unit at 50% average load), 61-69 dB(A) low-noise operation suitable for installation directly in workshops, ±0.1 bar pressure stability protecting downstream equipment, ≤3 ppm oil content (≤0.01 ppm with 5-stage filtration) and ≤0.01 μm particle filtration, 2-10°C pressure dew point removing 98% of moisture, 100% transmission efficiency through direct-driven integrated shaft, 100% continuous duty cycle for 24/7 production, and the all-in-one integrated architecture's plug-and-play installation (ready to use upon arrival at factory for power and pipe connection) are verified performance and commercial benchmarks across leading global manufacturers. With power ranges from 7.5KW to 22KW (10HP to 30HP), 8/10/13 bar operating pressure (116/145/189 PSI), 0.8-3.6 m³/min free air delivery (28-127 CFM), 250-500L integrated tank volumes, 2-10°C dew point refrigerated dryer, multi-stage precision filtration, 220V single-phase or 380V-460V three-phase voltage compatibility (50/60Hz), IP54/IP55 protection, air-cooled thermal management, and CE/ISO 9001/ASME certifications, the 7.5-22KW all-in-one air-cooled screw air compressor with integrated dryer and tank stands as the definitive choice for general manufacturing, automotive repair, CNC machining, woodworking, textile manufacturing, packaging operations, plastic injection molding, food and beverage auxiliary, laser cutting auxiliary, and maintenance department applications.

The VSD's ability to adjust motor speed from 30% to 100% capacity — eliminating the 25-35% no-load power waste of fixed-speed machines — combined with the permanent magnet motor's 5-15% efficiency advantage over asynchronous motors, the direct-driven design's 100% transmission efficiency with no belts to maintain, and the integrated refrigerated dryer's ability to achieve 2-10°C pressure dew point while removing 98% of moisture, creates a quadruple-layer advantage that compounds into up to 35-50% energy savings across all workshop operating conditions. Meanwhile, the ±0.1 bar pressure stability protects downstream equipment from pressure-induced defects, and the multi-stage precision filtration (oil ≤3 ppm standard, ≤0.01 ppm with 5-stage; particle ≤0.01 μm) delivers the exact air purity that general manufacturing, automotive, CNC, woodworking, and laser cutting auxiliary applications require.

Workshops that transition to 7.5-22KW all-in-one air-cooled VSD screw compressor technology capture compounding savings year after year: energy savings from VSD intelligence and permanent magnet efficiency (up to 35-50%, with verified $4,680/year savings for a 30HP unit), maintenance savings from the direct-driven design and integrated single-system architecture, moisture and oil contamination elimination (protecting equipment from corrosion damage, extending tool and equipment life), and workshop environment improvements from 61-69 dB(A) low-noise operation. Those that delay continue to suffer the 25-35% no-load energy waste, pressure fluctuations causing tool performance variation and product defects, moisture and oil contamination degrading pneumatic tools and clogging air lines (up to 100 gallons of water per 1,000 CFM in a moist atmosphere), extensive field piping costs and installation complexity, and the productivity losses from frequent maintenance and system downtime inherent to outdated split-system architectures.

The future of workshop compressed air is air-cooled, variable speed, integrated tank-and-dryer, low-noise enclosed, and intelligently controlled — delivered as a new-condition, plug-and-play, factory-matched system. The technology exists today, the up to 35-50% energy savings are proven across variable-demand installations worldwide (verified by municipal energy efficiency programs), the moisture elimination is verified as critical for equipment longevity (2-10°C dew point removing 98% of moisture, protecting from corrosion damage), the air quality standards for general industrial applications are achieved through integrated multi-stage filtration and refrigerated drying, and the global certifications are in place. With full voltage customization (220V single-phase or 380V-460V three-phase, 50Hz/60Hz), comprehensive OEM/ODM customization services, 10-30 working day standard delivery time, 1-2 year warranty on the whole machine (2-5 years on core components), 24-hour online technical support, and production capacity of 3000+ units per month, the 7.5-22KW all-in-one air-cooled screw air compressor with integrated dryer and tank delivers the perfect combination of performance, efficiency, air quality, and value for the modern industrial workshop.

The only remaining variable is how soon your workshop begins capturing the up to 35-50% energy savings (with verified $4,680/year savings for a 30HP VSD unit), the equipment longevity from moisture and oil contamination elimination (2-10°C dew point removing 98% of moisture, protecting from corrosion damage, extending tool life), the installation simplicity from the all-in-one integrated design (ready to use upon arrival at factory for power and pipe connection), and the low-noise workshop environment (61-69 dB(A)) that this technology delivers — and which manufacturer's engineering excellence, factory-direct commercial terms, certification portfolio, and global service network best align with your compressed air requirements.


Tags:

Contact Us

unionaircompressor.com

Mobile:8618267307420

QQ:503155169

Mail:503155169@qq.com

Add:Hongxing Road, Economic and Technological Development Zone, Jiaxing City, Zhejiang Province,China

Order:7.5KW to 22KW (10HP-30HP)Screw Air Compressor with Air Dryer

Related / RELATED PRODUCTS